MF36-3.21 Installation, Operating & Maintenance Instructions Coal Ash Fusion Test Furnace CAF DIGITAL IMAGING This manual is for the gu
Caf Digital Imaging page 10 MF36-3.21 Due to the high work tube temperatures use
CAF Digital Imaging MF36-3.21 page 11 the operator. Unless a supply cable is fitted the supply connections are to be made to terminals mounted insi
Caf Digital Imaging page 12 MF36-3.21 Note: It is important that the vents are n
CAF Digital Imaging MF36-3.21 page 13 3.9. Camera Mounting And Connections – Standard Lens. Fit the camera mounting bracket onto the door arm as
Caf Digital Imaging page 14 MF36-3.21 The camera power cable is secured to the bac
CAF Digital Imaging MF36-3.21 page 15 4.0 OPERATING INSTRUCTIONS. 4.1 Furnace Start-up. This furnace is available in two options: Option 1.
Caf Digital Imaging page 16 MF36-3.21 Microsoft Windows 7 (earlier models: Windo
CAF Digital Imaging MF36-3.21 page 17 Warning: Do not operate the furnace with the door or window ‘O’ ring seals removed. See fig 20. This will r
Caf Digital Imaging page 18 MF36-3.21 4.5.4 Operation of the CAF Test Software.
CAF Digital Imaging MF36-3.21 page 19 Selecting ‘Record’ will automatically set the furnace controller to ‘Run’ and start the furnace program. Th
Caf Digital Imaging page 2 MF36-3.21 CONTENTS. page 1.0 Safety Information.
Caf Digital Imaging page 20 MF36-3.21 Note: In the event of a power failure the
CAF Digital Imaging MF36-3.21 page 21 A computer print out can be obtained by selecting ‘File’ and ‘Print, the results are presented as a report
Caf Digital Imaging page 22 MF36-3.21 5.0 MAINTENANCE & CALIBRATION. 5.1 Gen
CAF Digital Imaging MF36-3.21 page 23 Ensure that the furnace is cool and the electricity and gas supply is isolated. Remove the camera and mou
Caf Digital Imaging page 24 MF36-3.21 Four pieces of each wire type are required
CAF Digital Imaging MF36-3.21 page 25 5.4.4.4.Deviations from limits. If some or all of the recorded individual melt temperatures fall outside t
Caf Digital Imaging page 26 MF36-3.21 Note: Following alteration the ‘Adj’ value
CAF Digital Imaging MF36-3.21 page 27 6.0 CIRCUIT DIAGRAMS. Please see the separate enclosure or request a diagram from Carbolite if one is not
Caf Digital Imaging page 28 MF36-3.21 7.0 FAULT ANALYSIS. A general fault analy
CAF Digital Imaging MF36-3.21 page 29 8.0 AFTER SALES SERVICE. Carbolite’s service division (Carbolite Engineering Services) has a team of Service
CAF Digital Imaging MF36-3.21 page 3 Fig 1. Element wiring and positions. Fig 2. Work tube and back plug assembly. Fig 3. Front tube seal assem
Caf Digital Imaging page 30 MF36-3.21 9.0 SPECIFICATIONS. Carbolite reserves th
CAF Digital Imaging MF36-3.21 page 31 10.0 APPENDIX. The figures referred to in the previous text are listed below. Fig 1. Element wiring
Caf Digital Imaging page 32 MF36-3.21 Fig 3. Front tube seal assembly. Fig 4.
CAF Digital Imaging MF36-3.21 page 33 Fig 5a. Camera mounting bracket. Fig 5b. Standard lens & camera assembly. Lens heat shield 49-55m
Caf Digital Imaging page 34 MF36-3.21 Fig 5c. Sliding the camera mounting bracke
CAF Digital Imaging MF36-3.21 page 35 Fig 5e. Mounting the standard lens & camera assembly. Fig 5f. Standard lens & camera assembly in
Caf Digital Imaging page 36 MF36-3.21 Fig 5g. Zoom lens assembly & lens clam
CAF Digital Imaging MF36-3.21 page 37 Fig 5j. Mounting the lens heat shield. Fig 5k. Mounting the zoom lens & bracket assembly.
Caf Digital Imaging page 38 MF36-3.21 Fig 5l. Zoom lens in position. Fig 5m. A
CAF Digital Imaging MF36-3.21 page 39 Fig 5n. Releasing lens clamp screw to rotate camera & lens assembly. Fig 5p. Storing the zoom lens &a
Caf Digital Imaging page 4 MF36-3.21 1.0 SAFETY INFORMATION. 1.1 General. Please
Caf Digital Imaging page 40 MF36-3.21 Fig 6. Rear view of furnace showing brick
CAF Digital Imaging MF36-3.21 page 41 Fig 7. Front tube seal position. Fig 8. Tube end seal assembly tightening sequence.Work tube Tube ‘O’ rin
Caf Digital Imaging page 42 MF36-3.21 Fig 9. Work tube front support. Fig 10
CAF Digital Imaging MF36-3.21 page 43 Fig 10a Adjusting the door arm assembly. Fig 11. Furnace case and controls. Remove back screws only before
Caf Digital Imaging page 44 MF36-3.21 Fig 12. Positioning the furnace. Fig
CAF Digital Imaging MF36-3.21 page 45 Fig 13b. Loading samples into the mouth of the work tube. Fig 13c. Loading samples into the work tube.
Caf Digital Imaging page 46 MF36-3.21 Fig 14. Set-up options. Fig 15. Enter fi
CAF Digital Imaging MF36-3.21 page 47 Fig 16. File directory. C:\ Carbolite your file name Data Images DSHF your file n
Caf Digital Imaging page 48 MF36-3.21 Fig 17. Door arm assembly exploded view.
CAF Digital Imaging MF36-3.21 page 49 Coal Ash Fusibility Results Date of test: Thursday, January 22, 2007 Record start time:
CAF Digital Imaging MF36-3.21 page 5 To minimise the risks associated with CO it is most important that the furnace is installed and operated in
Caf Digital Imaging page 50 MF36-3.21 Fig 19. Formed wire sample. Fig 20. S
CAF Digital Imaging MF36-3.21 page 51 Fig 21. Route of camera video cable. Furnace case Power plate Camera video cable Phono socket
Caf Digital Imaging Carbolite, Parsons Lane, Hope, Hope Valley, S33 6RB, England. Telephone: +44 (0)1433 620011 Fax: +44 (0)1433 621198 E-mail: in
Caf Digital Imaging page 6 MF36-3.21 After handling rinse exposed skin with wate
CAF Digital Imaging MF36-3.21 page 7 3.0 INSTALLATION INSTRUCTIONS. The furnace contains electrical parts and should be stored and used in indoo
Caf Digital Imaging page 8 MF36-3.21 3.3. Assembly Of The Furnace. 3.3.1. Elemen
CAF Digital Imaging MF36-3.21 page 9 Tighten the six socket screws evenly in the sequence as shown by numbers 1 to 6 in fig 8. Ensure that the wo
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